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Plastic Grinder Machine by HETANSH PLAST MACHINERY PRIVATE LIMITED

Heavy Duty Plastic Scrap Grinder Machine

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08048034179

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Email Address info@hetanshplast.in

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

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Address 63, Shantivan Industrial Park, Bakrol Dhamatvan Road, Bakrol, Ahmedabad

INDIA, India, 382430

Description

Heavy Duty Plastic Scrap Grinder Machine | 24 to 44 Inch | Hetansh Plast Machinery Pvt. Ltd. India's leading manufacturer & exporter of Plastic Crusher Machines - Crushes chairs, HDPE drums, crates, car bumpers & more into reusable chips. Heavy Duty Plastic Scrap Grinder Machine — Turning Bulky Plastic Waste Into Valuable Raw Material. Plastic waste is not a dead end — it is a raw material waiting to be recovered. But before rejected mouldings, broken chairs, HDPE drums, plastic crates, car bumpers, cooler bodies, air conditioner casings, and household plastic scrap can re-enter your production line or be sold as regrind, they must first be reduced to uniform, processable chips. That is precisely the job the Heavy Duty Plastic Scrap Grinder Machine from Hetansh Plast Machinery Private Limited was designed to do — and it does it with relentless industrial power, precision blade engineering, and cycle-after-cycle reliability. Heavy Duty Plastic Waste Grinder Machine available in six blade size models — 24, 28, 32, 36, 40, and 44 inches — the Hetansh Plast Machinery's Heavy Duty Plastic Grinder delivers the right crushing capacity for every size of plastic recycling and waste reduction operation. From compact recycling workshops in Tier-2 Indian cities to large-scale industrial plastic waste processing facilities in Nigeria, UAE, Kenya, the United Kingdom, and beyond — Hetansh grinders are engineered to handle the real-world demands of heavy, thick-walled, and complex plastic scrap that standard crushers simply cannot process. As India's leading manufacturer and exporter of plastic scrap grinder machine, Hetansh Plast Machinery Private Limited brings decades of engineering expertise, ISO-certified manufacturing standards, and an unmatched global support network to every machine we build. Why Heavy-Duty Plastic Grinding Is a Critical Step in Every Recycling & Manufacturing Operation ? Every plastic processing plant — whether a moulding unit, an extrusion facility, or a dedicated plastic recycling operation — generates or receives plastic scrap that is too large, too thick, and too irregular in shape to be fed directly into an extruder, granulator, or washing line. Attempting to process bulky scrap without pre-grinding leads to extruder feed problems, screen pack choking, inconsistent melt flow, and ultimately — expensive machine damage. A dedicated Plastic Scrap Grinder Machine solves this fundamental problem by reducing oversized waste into uniform small chips — typically 10 mm to 25 mm in size — that can be directly fed into: Plastic recycling extruders and granulators High Speed Mixer preheating units Washing and separation lines for contaminated scrap Agglomeration machines for film and fibre waste Direct re-feeding into injection moulding or blow moulding machines (for clean, single-polymer regrind) Our Heavy Duty Plastic Waste Grinder Machine is built specifically for the most demanding input materials — thick-walled moulded parts, solid HDPE industrial containers, rigid automotive components, and large-format household appliance bodies — materials that expose every weakness in an undersized or under-engineered grinder within weeks of operation. Product Overview : Hetansh Heavy Duty Plastic Scrap Grinder Machine Specification Details : Brand : Hetansh Plast Machinery Pvt. Ltd. Machine Type : Heavy Duty Single-Shaft Plastic Scrap Grinder Machine Available Models : 24', 28', 32', 36', 40', 44' (Blade / Hopper Size) Cutting System : Hardened Alloy Steel Rotating Blades + Fixed Blades Output Screens : 10 mm – 25 mm hole size Feeding Method : Open Hopper Motor Power : 30 HP – 75 HP (model & material dependent) ISO Certified Manufacturing Unit Customisation Yes — hopper size, screen size, motor power, blade count Export Availability : Worldwide — 30+ Countries Six Models Built for Every Scale of Plastic Scrap Processing : 🔵 24 Inch Plastic Scrap Grinder Machine — Compact Powerhouse The 24-inch model is the entry-level heavy duty grinder, ideal for small plastic recycling units, in-plant scrap reduction at moulding workshops, and processors handling moderate volumes of rigid plastic waste — chairs, household goods, small crates, and thin-walled moulded parts. Best suited for: Small injection moulding scrap reduction, plastic scrap dealers, workshop-scale recycling units, and processors with limited floor space who still need genuine heavy-duty grinding capability. 🔵 28 Inch Plastic Scrap Grinder Machine — Versatile Mid-Range Performance The 28-inch model handles a wider variety of input sizes and delivers noticeably higher throughput than the 24-inch. It comfortably processes medium-thickness plastic scrap including domestic furniture, crates, containers, and packaging waste — a popular choice for mid-sized plastic recycling businesses. Best suited for: Plastic scrap collection & processing centres, small-to-medium recycling plants, moulding units with significant daily scrap generation. 🟡 32 Inch Plastic Scrap Grinder Machine — The Industry Standard The 32-inch model is Hetansh's most widely sold heavy duty grinder — the trusted industry standard for processors who need reliable, high-volume daily grinding of mixed rigid plastic scrap. Its generous hopper opening accepts large, bulky items without pre-cutting in most cases. Best suited for: HDPE drum recycling, broken plastic furniture processing, crate grinding, medium-to-large moulding scrap, and general plastic waste recycling operations running single or double shifts. 🟡 36 Inch Plastic Scrap Grinder Machine — High-Capacity Industrial Performance The 36-inch model steps into serious industrial territory — built for continuous, multi-shift operation on dense and heavy input materials. It handles full-size plastic chairs, stacked crates, large HDPE containers, and thick automotive plastic components with ease, delivering consistent chip output at production-line speeds. Best suited for: Large plastic recycling plants, HDPE drum and IBC container processors, automotive plastic scrap recyclers, and municipal plastic waste processing facilities. 🔴 40 Inch Plastic Scrap Grinder Machine — Heavy Industrial Grade The 40-inch model is engineered for operations that demand maximum throughput on the toughest input materials — including thick-walled HDPE drums, solid lumps from extrusion lines, rigid automotive bumpers, cooler bodies, and oversized industrial plastic waste. Its reinforced rotor, high-torque drive, and extended blade assembly ensure consistent performance under heavy continuous load. Best suited for: Industrial plastic recycling facilities, large-scale HDPE and PP scrap processors, automotive dismantling and recycling operations, and export-oriented regrind production units. 🔴 44 Inch Plastic Scrap Grinder Machine — Maximum Power for Maximum Output The 44-inch model represents the apex of the Hetansh Heavy Duty Plastic Grinder range. Designed for the largest-scale plastic waste processing operations — including municipal solid waste plastic separation facilities, large industrial recyclers, and bulk regrind exporters — the 44-inch machine delivers unmatched throughput, handling the most challenging input materials at commercial production rates. Best suited for: Large industrial recycling complexes, government and municipal plastic waste projects, bulk regrind production for export, and processors handling multiple types of heavy rigid plastic scrap simultaneously. Input Materials : What the Hetansh Heavy Duty Plastic Grinder Can Process ? The Hetansh Industrial Plastic Grinder Machine is engineered to handle the full spectrum of rigid and semi-rigid plastic scrap — materials that test the limits of cutting blade engineering and drive system power : Input Material or Application : Plastic Chairs & Furniture PP, HDPE Household scrap recycling, HDPE Drums & Barrels, HDPE Industrial container recycling, Plastic Crates & Trays PP, HDPE Agriculture & logistics scrap Extrusion Lumps & Purgings, Mixed Polymers In-plant waste recovery, Car Bumpers & Auto Parts PP, ABS, PC Automotive plastic recycling, Cooler Bodies & Panels PP, ABS, HIPS Appliance scrap recycling, Air Conditioner Casings ABS, plastics Household Items & Containers HDPE, PP, ABS Post-consumer plastic recycling Injection Moulding Runners, Plant runner/sprue recycling, Large Blow Moulded Bottles HDPE, PET Container scrap recycling, Agriculture Pipes & Fittings PVC, HDPE Construction waste recycling, Rigid Packaging & Pallets PP, HDPE Industrial packaging recovery. Critically, all Hetansh blades are re-sharpenable — extending service life and reducing long-term operating costs significantly. ✅ Precision-Balanced Heavy-Duty Rotor : The rotor — the heart of any grinder — is fabricated from heavy structural steel plate, precision-machined and dynamically balanced to eliminate vibration during high-speed operation. A balanced rotor means reduced bearing wear, lower noise levels, reduced foundation stress, and a dramatically longer machine service life compared to unbalanced competitors. ✅ Robust Structural Steel Frame : The machine frame is fabricated from heavy-gauge structural steel sections, fully welded and stress-relieved before machining. This rigid, vibration-resistant structure is built to absorb the intense shock loads generated when large, hard plastic items enter the cutting chamber — protecting all mechanical components from impact-induced fatigue failure. ✅ Interchangeable Output Screen System : Output chip size is easily adjusted by swapping the bottom screen — available in 10 mm, 15 mm, 20 mm, and 25 mm hole sizes — allowing processors to match regrind particle size to the requirements of their downstream process (extruder, granulator, or direct re-moulding) without mechanical modification. ✅ High-Torque Motor & Heavy-Duty Drive System : Every Hetansh Heavy Duty Plastic Grinder is powered by an industrial-grade motor — sized correctly for the blade diameter and target input materials — connected through a robust V-belt or direct-coupled drive system designed for the high starting torque demands of heavy scrap grinding. Flywheel assistance is incorporated on larger models for smooth power delivery during peak load events. ✅ Safe, Wide-Mouth Hopper with Feed Guard : The large-mouth feed hopper is designed to accept oversized plastic scrap without pre-cutting on smaller items, improving operator productivity. Integrated feed guards and interlocked safety systems prevent access to the cutting chamber during operation, protecting operators from the machine's most hazardous zone. ✅ Easy Blade Access & Low Maintenance Design : The cutting chamber provides wide-access door panels for fast blade inspection, adjustment, and replacement. Blade changeovers require no specialized tools and can be completed in minimal time — keeping your grinder running and downtime to the absolute minimum. Hetansh Plast Machinery Pvt. Ltd. — India's Most Trusted Plastic Scrap Grinder Machine Manufacturer Hetansh Plast Machinery Private Limited is recognized across India and in more than 30 global markets as a leading manufacturer, supplier, and exporter of heavy duty plastic waste crusher machine. Our manufacturing facility operates under ISO-certified quality management systems, with dedicated machining centres, heat treatment facilities, quality inspection labs, and a skilled engineering workforce that brings decades of specialised plastic machinery expertise to every machine produced. Every Hetansh Plastic Scrap Grinder Machine is assembled, load-tested, and performance-verified before dispatch — giving buyers the confidence that their machine will perform from day one, whether it is installed in a recycling plant in Ahmedabad, a processing facility in Lagos, or an industrial complex in Dubai. Why Global Plastic Recyclers Choose Hetansh Plast Machinery private limited ? ✔ Decades of Proven Engineering Experience in heavy duty plastic machinery ✔ ISO Certified Manufacturing with strict quality control at every stage ✔ Six Model Range — the right capacity for every operation size ✔ Re-sharpenable Blades — lowest long-term operating cost in class ✔ Custom Engineering — non-standard hopper dimensions, motor specs, voltage on request ✔ Pan-India Sales & After-Sales Network across all 28 states ✔ International Export Expertise — full documentation support for global buyers ✔ Competitive Factory-Direct Pricing — no distributor markups Global Reach : Serving Plastic Recyclers Across 30+ Countries India — Pan-India Coverage Across All 28 States: Gujarat (Ahmedabad, Surat, Rajkot, Vadodara), Maharashtra (Mumbai, Pune, Nagpur), Tamil Nadu (Chennai, Coimbatore), Karnataka (Bengaluru), Telangana (Hyderabad), Delhi NCR, Uttar Pradesh (Kanpur, Lucknow), Rajasthan (Jaipur), West Bengal (Kolkata), Punjab (Ludhiana), Haryana, Madhya Pradesh (Indore, Bhopal), Odisha (Bhubaneswar), Bihar (Patna), Jharkhand, Uttarakhand, Himachal Pradesh, Kerala (Kochi), Assam (Guwahati), Chhattisgarh (Raipur), Goa, Sikkim, Manipur, Meghalaya, Tripura, Mizoram, Nagaland. Africa: Nigeria, Kenya, Tanzania, Ghana, Uganda, Rwanda, Zambia, Cameroon, Burkina Faso Middle East: UAE (Dubai, Abu Dhabi, Sharjah), Saudi Arabia, Qatar, Kuwait, Oman South Asia: Bangladesh, Nepal, Sri Lanka Indian Ocean: Mauritius Southeast Asia: Philippines, Indonesia, Vietnam Europe: Denmark, Finland, United Kingdom Americas: Brazil, United States Oceania: Australia Frequently Asked Questions (FAQ) : Q1. What is the difference between a Plastic Grinder and a Plastic Granulator? A plastic grinder (also called a crusher or shredder) is designed to break down large, bulky plastic scrap into small chips using heavy-duty rotating blades. A granulator then further processes those chips into uniform, fine granules. For large input materials like chairs, drums, and crates — a heavy duty grinder is always the first essential step. Q2. How do I choose between the 24-inch, 32-inch, and 44-inch models? Selection depends on three factors: (1) the size and thickness of your typical input scrap, (2) your required daily throughput in kg/hr, and (3) available motor power at your facility. Our technical team will recommend the right model based on your specific input material and production volume — contact us for a free consultation. Q3. Can blades be resharpened, or must they be replaced when worn? All Hetansh grinder blades are manufactured from tool steel specifically chosen for re-sharpenability. Blades can typically be resharpened 4–6 times before replacement — dramatically reducing long-term operating costs compared to disposable blade systems. Q4. What output chip size does the machine produce? Output chip size is controlled by the interchangeable bottom screen. Standard screen sizes are 10 mm, 15 mm, 20 mm, and 25 mm. Custom screen sizes are available on request to match specific downstream process requirements. Q5. Can the machine handle contaminated or unwashed plastic scrap? Yes. The Hetansh Heavy Duty Grinder is designed for industrial-grade input materials including contaminated, soiled, and unwashed plastic scrap. However, metal contamination (bolts, nails, wire) must be removed before feeding to protect blades and rotor from impact damage. Metal detection systems can be integrated on request. Q6. Do you offer installation and commissioning support? Yes. Our technical team provides installation guidance and remote commissioning support for all domestic and international buyers. On-site commissioning is available for domestic Indian buyers in select locations. Q7. Do you export Heavy Duty Plastic Grinder Machines internationally? Yes. We export all six models worldwide and manage complete export documentation — commercial invoice, packing list, certificate of origin, and freight coordination — for sea or air delivery to any country globally. Start Converting Plastic Waste Into Profit Today! Stop letting valuable plastic scrap pile up in your yard and start converting it into high-quality regrind chips with the Hetansh Heavy Duty Plastic Scrap Grinder Machine — the most trusted industrial plastic grinder manufactured in India. 📞 Call / WhatsApp: +916357350602 / https://wa.me/916357350602 📧 Email: info@hetanshplast.in 🌐 Website: www.hetanshplast.com 📍 Manufacturer : Ahmedabad, Gujarat / India Available Models : 24' | 28' | 32' | 36' | 40' | 44' Blade Size Export : Worldwide Shipping — Sea & Air Freight Available Hetansh Plast Machinery Private Limited — Heavy Duty Machines. Industrial Trust. Global Reach.

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An electric heater and blower maintains a controlled temperature to evaporate moisture from hygroscopic resins such as PET, Nylon, ABS, PC, HDPE, LDPE, LLDPE, PP, and PVC compounds. The result is a homogeneously blended, bone-dry mixture — critical for achieving defect-free finished plastic products with zero sink marks, silver streaks, or voids. Hetansh's Vertical Plastic Mixer Dryer uniquely integrates a precision temperature controller with batch mixing timing control — all in a compact footprint that fits comfortably on most production floors. Key Process Advantages : When you invest in our Granules Mixer Cum Dryer Machine, you eliminate two separate machines — a standalone blender and a hopper dryer — and replace them with one compact, energy-efficient unit. This reduces floor space by up to 40%, lowers electricity consumption by 30%, and minimises material handling steps. 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North India : Delhi Ghaziabad Chandigarh Haryana Faridabad Himachal Pradesh Uttarakhand Uttar Pradesh West India Gujarat Ahmedabad Vadodara Rajkot Morbi Mumbai Thane Pune Maharashtra Rajasthan Daman & Diu Dadra & Nagar Haveli South India Bengaluru Karnataka Chennai Tamil Nadu Coimbatore Hyderabad Telangana Andhra Pradesh Kerala Central & East India Madhya Pradesh Indore Chhattisgarh Bihar West Bengal Odisha Jharkhand Sikkim Africa & Middle East : Nigeria Kenya Tanzania Ghana Uganda Rwanda Zambia Cameroon Burkina Faso UAE Qatar Saudi Arabia Kuwait Oman Asia, Oceania & Americas : Nepal Bangladesh Sri Lanka Mauritius Philippines Indonesia Vietnam Australia USA UK Brazil Denmark Finland Frequently Asked Questions : What is the difference between a vertical plastic mixer dryer machine and a horizontal mixer? A vertical mixer dryer has a top-mounted motor and a vertical mixing shaft — this configuration delivers better mixing action for dense or fibrous materials and requires less floor space. The vertical design also allows gravity-assisted discharge through a bottom discharge port with left right and back side as per your availability, making it faster and cleaner than horizontal designs that require manual scooping or conveying. Can the mixer dryer machine handle PET and Nylon which require deep drying? Yes. Our HPVMD series reaches up to 100°C with precision temperature control, suitable for hygroscopic resins like PET, Nylon PA6/PA66 (80–100°C), PC, ABS, and acetal. For very long drying cycles on PET, we recommend pairing our mixer dryer with a dedicated dehumidifying dryer for ultra-low dew point drying. What is the typical batch cycle time for a 200 kg plastic mixer with heater machine? For standard masterbatch blending without drying, cycle time is 10–15 minutes. For drying hygroscopic materials like PET, typical cycle time is 40–50 minutes at rated temperature, depending on initial moisture content and target moisture level. Our machines support continuous batch cycling for high-volume production lines. Do you offer custom sizes or special configurations of the granules mixer cum dryer machine? Absolutely. Hetansh Plast Machinery designs custom configurations including larger capacities up to 5000 kg,. Please share your requirement and our engineering team will submit a detailed proposal. What is the warranty and after-sales support offered by Hetansh Plast Machinery? All Hetansh mixer dryer machines carry a 12-month comprehensive warranty on manufacturing defects. We provide on-site commissioning, operator training, and annual maintenance contracts (AMC). Spare parts including bearings, heating elements, seals are available ex-stock from our Ahmedabad warehouse. International customers receive support via authorised service agents and remote diagnostics. Can you export the plastic mixer with dryer machine to Nigeria, UAE, Bangladesh, or Nepal? Yes. We are a registered DGFT exporter and have already shipped machines to various countries including Nigeria, UAE, Kenya, Bangladesh, Nepal, Sri Lanka, Mauritius, the Philippines, Saudi Arabia, Kuwait, and more. We handle all export documentation including commercial invoice, packing list, bill of lading, certificate of origin. How do I get the best price for a vertical plastic mixer dryer machine in India? For the most competitive factory-direct price, contact Hetansh Plast Machinery directly. Being the manufacturer (not a trader or broker), we eliminate middlemen markups. Bulk orders of 3 units or more attract additional volume discounts. Prices vary by capacity, material of construction, and optional accessories — request a detailed quotation through our sales team for an accurate price within 24 hours. Buy Vertical Plastic Mixer Dryer Machine — Best Price in India & Worldwide. If you are looking to buy a Vertical Plastic Mixer Dryer Machine for your plastic processing plant — whether you are in Chandigarh, Delhi, Ghaziabad, Faridabad, Haryana, Himachal Pradesh, or Uttarakhand in North India; Gujarat, Ahmedabad, Rajkot, Morbi, Vadodara, Mumbai, Thane, Pune, Maharashtra, Rajasthan, or Daman in West India; Bengaluru, Chennai, Coimbatore, Hyderabad, Kerala, Andhra Pradesh, Telangana, or Karnataka in South India; or Madhya Pradesh, Indore, Chhattisgarh, Bihar, West Bengal, Odisha, Jharkhand, or Sikkim in Central and East India — Hetansh Plast Machinery Private Limited is your most reliable partner. Our Plastic Mixer with Heater Machine is available at factory-direct prices with no intermediary markups. 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6814772a5d263414004dd4a4 Card 2

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Plastic Masterbatch Mixer Machine

Plastic Masterbatch Mixer Machine | 50 Kg, 100 Kg & 200 Kg | Hetansh Plast Machinery Pvt. Ltd. When your plastic processing line demands consistency, color accuracy, and zero contamination, only one name stands out across India and 30+ global markets — Hetansh Plast Machinery Private Limited. Our Plastic Masterbatch Mixer Machine is engineered to deliver uniform blending of masterbatches, pigments, color concentrates, and plastic granules at capacities of 50 kg, 100 kg, and 200 kg, matching the exact throughput needs of small processors to large-scale industrial plants. Whether you are a film manufacturer in Mumbai, a pipe extrusion unit in Ahmedabad, an injection moulding factory in Chennai, or a compounding facility in Lagos — the Hetansh Plastic Color Mixer Machine is your trusted partner for flawless batch-after-batch performance. Why the Right Plastic Granules Mixer Machine Matters ? In plastic processing, inconsistent blending is the root cause of rejected batches, colour streaks, poor mechanical properties, and costly production downtime. A high-performance Plastic Granules Mixer Machine ensures that masterbatch, filler, and base polymer are uniformly distributed before entering the extruder, injection moulding machine, or blow moulding unit. Hetansh Plast Machinery has spent decades perfecting this critical step. Our Plastic Pigment Mixer machines are trusted by processors who cannot afford compromise — because in their world, one uneven batch means thousands of rejected products. Product Overview : Plastic Masterbatch Mixer Machine Specification Details : Brand : Hetansh Plast Machinery Pvt. Ltd. Machine Type : Vertical Drum Mixer Available Capacities : 50 Kg, 100 Kg, 200 Kg Mixing Action : Agitator Blending Drive System Motor - Gearbox Coupled Drive Material of Construction : Stainless Steel Motor Power As per capacity : (02 HP – 10 HP) Mixing Cycle Time : 10–20 minutes (adjustable) Operation : Three-phase Certifications : ISO Certified Manufacturing Unit Timer : Available Applications : Masterbatch, Color Concentrate, Fillers, Additives, Granules Export Availability : Worldwide — 20+ Countries Three Capacity Models Built for Every Production Demand : 🔵 50 Kg Plastic Mixer Machine — Compact & Efficient The 50 kg Plastic Mixer Machine is the ideal entry point for small and medium plastic processing units, colour compounders, and laboratories. Its compact footprint allows installation in tight production spaces while delivering the same uniform blending quality as larger models. Best suited for : Small injection moulding units, pilot testing, colour compounding labs, startup plastic processors, packaging film manufacturers with limited batch sizes. Key advantage : Low power consumption with high mixing efficiency — the most cost-effective Plastic Color Mixer Machine in its class. 🟡 100 Kg Plastic Masterbatch Mixer Machine — The Industry Workhorse The 100 kg Plastic Masterbatch Mixer Machine is our most popular model — chosen by mid-sized processors across India and across Africa, the Middle East, and Southeast Asia. It handles the volume demands of continuous production while maintaining precise colour and additive distribution. Best suited for : Pipe extrusion units, flexible packaging plants, blown film lines, rigid packaging manufacturers, injection moulding facilities with medium production volumes. Key advantage : Optimal balance between capacity and operational efficiency — the preferred Plastic Granules Mixer Machine for processors running two or three production shifts. 🔴 200 Kg Plastic Pigment Mixer — High-Volume Industrial Power For large-scale compounding plants, automotive component manufacturers, and export-oriented processors, the 200 kg Plastic Pigment Mixer delivers unmatched throughput. Engineered for continuous, heavy-duty industrial use with robust construction that handles abrasive fillers and high-density materials. Best suited for : Large compounding units, masterbatch manufacturers, automotive plastics, construction material producers, high-volume export processing plants. Key advantage : Maximum output per batch with minimal energy cost — the ultimate Plastic Masterbatch Mixer Machine for industrial-scale operations. Core Features That Set Hetansh Plastic Mixer Machines Apart : ✅ Uniform Blending Technology : Our patented drum design and optimized rotation angle ensure every particle of masterbatch, colour, or filler is evenly distributed within the polymer matrix. No dead zones. No segregation. Just perfect homogeneity — every single time. ✅ Zero Contamination Design : The inner surface of the mixing drum is precision-finished to eliminate crevices and residue traps. Cleaning between colour changeovers takes minutes, not hours — dramatically reducing downtime and cross-contamination risk in multi-colour production environments. ✅ Heavy-Duty Motor & Gearbox Assembly : Every Hetansh Plastic Color Mixer Machine uses industrial-grade motors paired with precision-engineered gearboxes for smooth, consistent rotation — even under full load. Built to run 16–24 hours per day in demanding production environments. ✅ Adjustable Mixing Time : Integrated timer controls allow operators to set precise mixing cycles, ensuring repeatable batch quality regardless of operator skill level. ✅ Safe, Operator-Friendly Design : Wide loading openings, safe discharge gates, and ergonomic controls make operation straightforward and safe. Emergency stop mechanisms and overload protection are standard across all capacity models. ✅ Robust, Long-Life Construction : Built from high-grade mild steel with optional stainless steel inner drums, Hetansh mixers are designed for a decade-plus service life with minimal maintenance — a crucial advantage for processors in regions with limited access to spare parts and technical support. ✅ Low Maintenance Requirements : Simple mechanical design with accessible components means routine maintenance is fast and inexpensive. Bearing replacement, seal inspection, and drum cleaning require no specialized tools or training. Applications : Where Hetansh Plastic Masterbatch Mixers Excel The Hetansh Plastic Mixer Machine range is trusted across diverse plastic processing industries worldwide : Film & Flexible Packaging — Consistent pigment dispersion for LDPE, LLDPE, and HDPE films Pipe & Fittings Extrusion — Uniform filler and colour mixing for PVC, HDPE, and PPR pipes Injection Moulding — Precise masterbatch blending for household goods, automotive components, and industrial parts Blow Moulding — Homogeneous mixing for containers, bottles, and industrial drums Sheet & Profile Extrusion — Even distribution of UV stabilisers, flame retardants, and colour concentrates Masterbatch Manufacturing — Pre-blending of pigments and carriers before the extrusion process Compounding Plants — Filler, additive, and reinforcing agent mixing for engineering polymers Industries Served : Packaging Film, bags, containers, wraps Construction Pipes, fittings, profiles, sheets Automotive Interior components, under-hood parts Agriculture Drip irrigation pipes, mulch films Healthcare Medical-grade packaging, tubing Consumer Goods Household items, toys, furniture Textiles Synthetic fibre production Electrical Cable insulation, conduit pipes Hetansh Plast Machinery Pvt. Ltd. — India's Most Trusted Plastic Mixer Machine Manufacturer & Exporter Founded and grown on the values of precision engineering, customer-first service, and relentless innovation, Hetansh Plast Machinery Private Limited is recognized as one of India's leading manufacturers and exporters of plastic processing machinery. Our manufacturing facility, equipped with advanced machining centres, quality control labs, and skilled engineering teams, produces machinery that meets the rigorous demands of global buyers — from the growing plastic industries of West Africa to the advanced manufacturing ecosystems of Australia, the United States, and Northern Europe. Our Credentials : ✔ ISO Certified Manufacturing Processes ✔ Decades of Industry Experience in plastic machinery manufacturing ✔ 20+ Countries Served across 5 continents ✔ Thousands of machines installed and running worldwide ✔ Dedicated After-Sales & Technical Support team ✔ Custom Engineering Capability for non-standard requirements ✔ Export Documentation Expertise — smooth delivery to any port worldwide Global Reach : Serving Plastic Processors Worldwide Hetansh Plast Machinery exports its Plastic Masterbatch Mixer Machines to clients across: India (Pan-India Presence) : Gujarat, Maharashtra, Tamil Nadu, Rajasthan, Uttar Pradesh, West Bengal, Karnataka, Telangana, Andhra Pradesh, Punjab, Haryana, Delhi NCR, Madhya Pradesh, Odisha, Bihar, Jharkhand, Uttarakhand, Himachal Pradesh, Kerala, Assam, Chhattisgarh, Goa, Sikkim, Manipur, Meghalaya, Tripura, Mizoram, Nagaland — covering all 28 states. Major Indian Cities: Ahmedabad, Surat, Mumbai, Pune, Chennai, Bengaluru, Hyderabad, Delhi, Jaipur, Kolkata, Ludhiana, Kanpur, Indore, Vadodara, Rajkot, Coimbatore, Nagpur, Bhopal, Kochi, Patna, Bhubaneswar, Raipur, Guwahati, Chandigarh. Africa: Nigeria, Kenya, Tanzania, Ghana, Uganda, Rwanda, Zambia, Cameroon, Burkina Faso Middle East: UAE (Dubai, Abu Dhabi, Sharjah), Saudi Arabia, Qatar, Kuwait, Oman South Asia: Bangladesh, Nepal, Sri Lanka Indian Ocean: Mauritius Southeast Asia: Philippines, Indonesia, Vietnam Europe: Denmark, Finland, United Kingdom Americas: Brazil, United States Oceania: Australia Our experience with international shipping, export documentation, and after-sales support in diverse markets makes Hetansh the preferred Plastic Color Mixer Machine supplier for buyers who need more than just a machine — they need a dependable partner. Frequently Asked Questions (FAQ) : Q1. What is the difference between a 50 kg, 100 kg, and 200 kg Plastic Masterbatch Mixer Machine? The capacity indicates the maximum batch weight the machine can handle per cycle. The 50 kg model suits small and medium units; the 100 kg is ideal for mid-volume continuous production; the 200 kg serves large industrial compounding and masterbatch manufacturing operations. Q2. Can the Plastic Granules Mixer Machine handle both pellets and powder? Yes. Hetansh mixers are designed to handle a wide range of material forms — pellets, granules, powder, and flakes — making them versatile across multiple plastic processing applications. Q3. What polymers is the machine compatible with? Our Plastic Pigment Mixer machines work with all major thermoplastics including HDPE, LDPE, LLDPE, PP, PVC, ABS, PET, Nylon, Polystyrene, and engineering polymers. Q4. What is the warranty on Hetansh Plastic Mixer Machines? All machines come with a standard 12 Month manufacturer's warranty. Extended service agreements are available. Contact our team for details specific to your model and location. Q5. Do you export the Plastic Color Mixer Machine internationally? Yes. We export to 30+ countries including Nigeria, UAE, Saudi Arabia, Bangladesh, Kenya, Philippines, Australia, the USA, the UK, and many more. We handle complete export documentation and can arrange sea or air freight as required. Q6. How long does delivery take? Domestic delivery within India typically takes 1–5 working days. International export orders take 1–2 weeks depending on destination and shipping mode. Ready to Upgrade Your Mixing Process? Stop tolerating inconsistent batches, colour rejects, and production delays. Upgrade to a Hetansh Plastic Masterbatch Mixer Machine — built to the standards that global plastic processors trust. Get Your Free Customised Quote Today 📞 Call : +916357350602 📧 Email : info@hetanshplast.in 🌐 Website: www.hetanshplast.com Hetansh Plast Machinery Private Limited — Manufacturing Precision. Delivering Trust Worldwide.

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Plastic Mixer Machine

High Speed Mixer Machine

High Speed Plastic Mixer Machine | PVC Compounding & HDPE Preheating | Hetansh Plast Machinery Pvt. Ltd. High Speed Plastic Mixer Machine — Engineered for PVC Compounding, HDPE Preheating & Moisture Elimination : In the world of plastic compounding and recycling, speed, heat, and precision are not optional — they are everything. The High Speed Plastic Mixer Machine from Hetansh Plast Machinery Private Limited is purpose-built to handle the most demanding mixing and preheating applications in the plastic processing industry. From high-intensity PVC dry-blend compounding to HDPE granules preheating, from removing surface moisture from grinding chips to preparing recycled plastic for extrusion — this machine is the workhorse that keeps your production line moving at full efficiency. As India's leading manufacturer and exporter of plastic processing machinery, Hetansh Plast Machinery has supplied high speed plastic mixers to processors across all 28 states of India and to industrial buyers in more than 10 countries — including Nigeria, UAE, Saudi Arabia, Bangladesh, Kenya, the Philippines, Australia, the United States, the United Kingdom, and beyond. If your production demands consistent compound quality, zero moisture in your feed material, and faster processing cycles — the Hetansh High Speed Plastic Mixer is precisely what your plant needs. What Makes a High Speed Plastic Mixer Fundamentally Different ? Unlike conventional drum mixers or ribbon blenders that rely purely on slow mechanical tumbling, a High Speed Plastic Mixer Machine uses a high-velocity rotating impeller or blade system to generate intense friction and shear forces within the mixing chamber. This creates rapid, uniform blending while simultaneously generating frictional heat — an essential mechanism for two critical processes : 1. PVC Dry-Blend Compounding: The frictional heat generated during high-speed mixing allows PVC resin to absorb stabilisers, lubricants, fillers, pigments, and processing aids uniformly — producing a homogeneous, free-flowing dry compound ready for extrusion or calendering without any pre-heating oven. 2. HDPE & Recycled Plastic Preheating + Moisture Removal: Surface moisture on HDPE granules, grinding chips, and recycled flakes is the number one cause of bubbles, silver streaks, degraded mechanical properties, and extruder surging. High-speed mixing generates the exact frictional heat needed to evaporate surface moisture rapidly — without thermal degradation of the polymer — delivering perfectly dry, preheated material directly to your extruder hopper. This dual capability — intensive compound mixing AND thermal moisture removal — makes the Hetansh High Speed Plastic Mixer one of the most versatile and value-generating machines in any plastic processing plant. Product Overview : Hetansh High Speed Plastic Mixer Machine Specification Details Brand : Hetansh Plast Machinery Pvt. Ltd. Machine Type : High Speed Friction Mixer (Hot Mixer) Primary Applications : PVC Compounding, HDPE Preheating, Moisture Removal Mixing Action : High-Speed Impeller / Blade Rotation (Friction Heating) Mixing Vessel Construction : Heavy-duty MS / SS 304 Insulated Thermocouple + Digital Temperature Controller Discharge System : Pneumatic / Manual Side Discharge Gate Availability Worldwide — 30+ Countries Primary Applications : Where the Hetansh Plast Machinery's High Speed Mixer Delivers Maximum Value 🔶 Application 1: PVC Dry-Blend Compounding PVC compound preparation is among the most critical and technically demanding mixing processes in plastic manufacturing. The correct dispersion of heat stabilisers, lubricants, impact modifiers, fillers (calcium carbonate, titanium dioxide), pigments, and processing aids into PVC resin demands both high shear force and precise heat generation — exactly what the Hetansh High Speed Plastic Mixer Machine delivers. How it works in PVC compounding : The high-speed rotating impeller creates intense shear and friction, rapidly raising the batch temperature to the optimal absorption range (typically 100–120°C for PVC dry blending). At this temperature window, the PVC resin opens its surface to fully absorb all additives — creating a homogeneous, free-flowing dry compound with superior processability on downstream extruders, calenders, and injection moulding machines. Result : Consistent compound quality batch after batch, reduced extruder load, lower energy consumption, and superior surface finish on finished PVC products — whether pipes, cables, profiles, sheets, or flooring. Industries benefiting from PVC Mixer Machine: PVC pipe manufacturers, cable & wire sheathing units, PVC profile extruders, rigid PVC sheet manufacturers, PVC footwear processors, and PVC flooring producers. 🔷 Application 2: HDPE Granules & Grinding Chips Preheating HDPE granules — whether virgin or recycled — frequently carry surface moisture absorbed during storage, transportation, or the water-ring pelletizing process. Even a fraction of a percent of moisture on granule surfaces causes severe processing problems: bubbles and voids in the extrudate, silver streaking, poor weld line strength, extruder surging, and degraded mechanical properties in the finished product. The Hetansh High Speed Mixer for Plastic solves this at the source. By rapidly generating frictional heat through high-speed blade rotation, the mixer raises granule temperature to 60–90°C within minutes — effectively evaporating all surface moisture while simultaneously preheating the material for faster, more efficient melting in the extruder. Grinding chips and recycled flakes from HDPE waste — commonly used in recycling extrusion lines — particularly benefit from this preheating step. Irregular particle sizes and higher surface area make recycled material especially prone to moisture retention. High-speed mixing delivers uniform temperature across all particles, regardless of size variation. Result: Moisture-free, preheated HDPE feed material that enters your extruder at optimal temperature — reducing startup time, improving melt consistency, eliminating bubble defects, and extending screw and barrel life by reducing cold-start mechanical stress. Industries benefiting: HDPE pipe manufacturers, plastic recycling & regranulation units, HDPE blow moulding plants, HDPE sheet & board extruders, drip irrigation system manufacturers. 🟢 Application 3: Surface Moisture Removal from Plastic Granules (All Polymers) Beyond PVC and HDPE, the Hetansh High Speed Plastic Mixer is equally effective at surface moisture removal from a wide range of engineering and commodity polymers including PP, ABS, Nylon (PA6/PA66), PET, Polystyrene, recycled PET flakes, and more. For hygroscopic polymers that absorb atmospheric moisture during storage — particularly in humid coastal regions, monsoon-affected Indian states, and tropical climates across Africa and Southeast Asia — frictional preheating in a high speed mixer is often a faster, more energy-efficient alternative to conventional hopper dryers for surface moisture removal. Result: Dramatically reduced scrap rates, improved surface finish, consistent melt index, and better dimensional control in finished products. Core Features That Define the Hetansh High Speed Plastic Mixer : ✅ High-Efficiency Turbine Impeller Design The heart of every Hetansh High Speed Mixer is its precision-engineered, hardened steel turbine impeller. Designed with scientifically optimised blade angles, it creates a three-dimensional mixing pattern that ensures every particle in the batch experiences the same shear intensity — eliminating hot spots and cold zones that plague poorly designed mixers. ✅ Precision Digital Temperature Control An integrated thermocouple and digital temperature controller monitors bowl temperature in real time. Operators can set precise discharge temperatures — critical for PVC compounding where over- or under-heating directly impacts compound quality. Automatic discharge at target temperature is available in PLC-equipped models. ✅ Heavy-Duty Motor with High-Torque Drive Built for continuous industrial duty cycles, the drive system handles the demanding torque requirements of dense PVC compound batches and high-friction recycled material without overheating or premature wear. Thermal overload protection is standard. ✅ Safety-Interlocked Hinged Lid The hinged lid with safety interlock prevents machine operation when open, protecting operators from the high-speed rotating impeller. The lid also contains an inspection viewport and material addition port, allowing additives to be introduced during the mixing cycle if required. ✅ Fast, Clean Pneumatic Discharge The side-mounted pneumatic discharge gate opens fully and instantly for fast, complete batch discharge with minimal material retention in the bowl — critical for quick colour changeovers and contamination-free operation in multi-product facilities. ✅ Optional Hot Mixer + Cold Mixer Configuration For dedicated PVC compounding lines, the Hetansh High Speed Mixer is available as part of a Hot Mixer + Cold Mixer combination unit. After the hot mixing cycle reaches discharge temperature, material transfers automatically to the cold mixer bowl where it is cooled rapidly — preventing agglomeration and producing a free-flowing, stable dry compound ready for immediate use. Technical Advantages for Global Processing Environments : Plastic processors in tropical and humid climates — including coastal India, West Africa, Southeast Asia, Bangladesh, Sri Lanka, and the Philippines — face uniquely challenging moisture-related production problems. The Hetansh High Speed Plastic Mixer is specifically well-suited to these environments because frictional preheating is a self-contained, energy-efficient drying mechanism that does not depend on ambient air conditions — unlike hot-air hopper dryers, which lose efficiency in humid environments. For processors in the Middle East — UAE, Saudi Arabia, Qatar, Kuwait, Oman — where fine mineral fillers and calcium carbonate are heavily used in PVC compound formulations, the high-intensity mixing action ensures complete filler dispersion without agglomeration, producing smooth, high-quality compound for demanding pipe and profile applications. Hetansh Plast Machinery Pvt. Ltd. — India's Leading High Speed Mixer Manufacturer & Exporter Hetansh Plast Machinery Private Limited has built its reputation on one principle: manufacturing plastic machinery that performs — consistently, reliably, and profitably — for buyers across every processing environment on earth. Our High Speed Plastic Mixer Machines are manufactured in our ISO-certified facility using high-grade raw materials, precision machining, and rigorous quality inspection before every dispatch. Every machine that leaves our factory is assembled by trained engineers, tested under load conditions, and inspected for electrical safety, mechanical integrity, and performance parameters before packaging for delivery. Why Plastic Processors Choose Hetansh Plast machinery private limited as their manufacturing process partners ? ✔ Decades of Proven Manufacturing Experience in plastic machinery ✔ ISO Certified production facility with strict quality protocols ✔ Custom Engineering — non-standard capacities, voltages, certifications on request ✔ Pan-India Sales & Service Network across all 28 states ✔ International Export Expertise — we manage all documentation for smooth global delivery ✔ Responsive After-Sales Support — technical guidance available post-installation ✔ Competitive Pricing — factory-direct pricing without middlemen India — All 28 States & Major Cities : Gujarat (Ahmedabad, Surat, Rajkot, Vadodara), Maharashtra (Mumbai, Pune, Nagpur), Tamil Nadu (Chennai, Coimbatore, Madurai), Karnataka (Bengaluru, Mysuru), Telangana (Hyderabad), Andhra Pradesh, Delhi NCR, Uttar Pradesh (Kanpur, Lucknow), Rajasthan (Jaipur, Jodhpur), West Bengal (Kolkata), Punjab (Ludhiana, Amritsar), Haryana, Madhya Pradesh (Indore, Bhopal), Odisha, Bihar, Jharkhand, Uttarakhand, Himachal Pradesh, Kerala (Kochi, Kozhikode), Assam (Guwahati), Chhattisgarh (Raipur), Goa, Sikkim, Manipur, Meghalaya, Tripura, Mizoram, Nagaland. Africa : Nigeria, Kenya, Tanzania, Ghana, Uganda, Rwanda, Zambia, Cameroon, Burkina Faso Middle East : UAE (Dubai, Abu Dhabi), Saudi Arabia, Qatar, Kuwait, Oman South Asia : Bangladesh, Nepal, Sri Lanka Indian Ocean : Mauritius Southeast Asia : Philippines, Indonesia, Vietnam Europe : Denmark, Finland, United Kingdom Americas : Brazil, United States Oceania : Australia Frequently Asked Questions (FAQ) : Q1. What is the difference between a High Speed Mixer and a regular drum mixer ? A regular drum mixer uses slow tumbling to blend materials mechanically. A High Speed Plastic Mixer uses rapid impeller rotation to generate both intense shear mixing AND frictional heat — enabling compound absorption in PVC and moisture removal in HDPE and recycled plastics, which slow mixers cannot achieve. Q2. Can the High Speed Mixer completely replace a hopper dryer for HDPE drying? For surface moisture removal on HDPE granules and grinding chips, the High Speed Mixer is an extremely efficient and fast alternative. However, for deeply hygroscopic polymers requiring molecular moisture removal (e.g., PET, Nylon for transparent film), a dehumidifying dryer may still be needed. For HDPE and PP — the High Speed Mixer handles surface drying excellently. Q3. What temperature does the High Speed Mixer reach during PVC compounding? Mixing bowl temperatures typically reach 80–120°C during PVC dry-blend compounding through frictional heat alone — which is precisely the optimal temperature range for PVC resin to absorb stabilisers and processing aids uniformly. Q4. Do you offer Hot Mixer + Cold Mixer combination units? Yes. We offer fully integrated Hot + Cold Mixer combination systems for continuous PVC compounding production lines, with automatic transfer from hot bowl to cold bowl upon reaching the set discharge temperature. Q5. What safety features does the machine include? Standard safety features include a lid safety interlock, thermal overload motor protection, emergency stop, and grounded electrical enclosure. PLC models offer additional automated safety shutdown based on temperature and cycle parameters. Q6. Can this machine handle recycled plastic grinding chips with irregular particle sizes? Yes. The high-speed impeller is designed to handle irregular particle shapes — including grinding chips, flakes, and regrind — efficiently, ensuring uniform heating and moisture removal regardless of particle size variation. Q7. Do you export High Speed Plastic Mixers internationally? Yes. We export to 30+ countries worldwide. We manage all export documentation including commercial invoice, packing list, certificate of origin, and can arrange sea or air freight to any destination globally. Get Your Free Quote Today : Transform your PVC compounding quality and eliminate moisture-related production rejections permanently with the Hetansh High Speed Plastic Mixer Machine — built for the real demands of industrial plastic processing. 📞 Call / WhatsApp : +916357350602 📧 Email : info@hetanshplast.in 🌐 Website : www.hetanshplast.com 📍 Manufacturer : Ahmedabad, Gujarat / India Hetansh Plast Machinery Private Limited — Engineering Precision. Building Trust. Delivering Worldwide.